List of Courses

Information
Description
Outcomes
Contents
Methodologies
Assessment
Books

Fundamentals of manufacturing Processes

Course Code :
MAN 321
Level :
Undergraduate
Course Hours :
2.00 Hours
Department :
Department of Mechanical Engineering

Instructor information :

Title:Lecturer
Name: SAMAH ELSAYED ELMETWALLY ELKHATIB
Office hours:5-Hours

Title:Teaching Assistant
Name: Ahmed Ibrahim Sadek Mostafa Elgindy
Office hours:1-Hours

Area of Study :

Prepare students to Get a basic idea of solidification and casting, alloys, structure and properties, casting products and applications. Develop the students' knowledge about the different casting processes, mould and core-making, sand properties and testing, behavior of liquid metals, melting and melt treatment. Develop the students' knowledge about the different welding processes Train students to optimize the welding parameters. Prepare students to recognize manufacturing technologies in general and the concept of forming techniques

For further information :

Telephone: 16383 (16FUE)
E-mail: [email protected]

Fundamentals of manufacturing Processes

Fundamentals of metal casting, metal-casting processes and equipment, casting design, materials and economics. Powder-Metal processing and equipment. Metal Extrusion and drawing processes and equipment. Plastics and Composite Materials: Forming and shaping. Fusion-Welding Processes, brazing, soldering, adhesive-bonding, and mechanical-fastening processes, Finishing processes.

For further information :

Telephone: 16383 (16FUE)
E-mail: [email protected]

Fundamentals of manufacturing Processes

Course outcomes:

a. Knowledge and Understanding:

1-	Identify of solidification and casting, alloys, structure and properties, casting products and applications
2-	Describe the concepts and theories of forming and engineering material processes
3-	Explain the importance and applications of metal welding

b. Intellectual Skills:

1-	Calculate the casting pattern and casting mould using basic equations.
2-	Apply the machine difference materials problem.
3-	Modify the force acting in casting and casting solidification time using basic equations

c. Professional and Practical Skills:

1-	Use workshop equipment to gain knowledge and personal experience.
2-	Classify the interaction between the mechanical, thermal and loads in forming operations.
3-	Professionally merge the engineering knowledge, understanding, and feedback to improve design, products and/or processes of manufacturing and applications.

d. General and Transferable Skills:

1-	Work in stressful environment and within constraints through assignments and course project
2-	Effectively manage tasks, time, and resources
3-	Search for information and engage in life-long self-learning discipline through self-learning assignments.

For further information :

Telephone: 16383 (16FUE)
E-mail: [email protected]

Fundamentals of manufacturing Processes

Course topics and contents:

Topic	No. of hours	Lecture	Tutorial/Practical
Introduction to metal casing processes, continuous casting	3	2	1
Sand, molding and core-making processes Shaped casting, & products, and processes	6	4	2
Casting design, and pattern design	4	2	2
Design of gating system and feeding system	6	4	2
Design of feeding system	5	4	1
Heat extraction & solidification	3	2	1
Special Casting Techniques	3	2	1
Metal Forming & bulk forming	3	2	1
Sheet Metal Forming	3	2	1
Joining Processes	3	2	1
Casting project	3	2	1
Introduction to Manufacturing Technology & Materials Introduction	3	2	1